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Adjusting the closed-loop air-fuel ratio from 14.7 to 15.4 for Improved Fuel Efficiency – A Test on a 10th Generation Civic with Hondata

I came across a discussion in a small circle called “AFR 16,” where “冬夏” mentioned an idea about adjusting the air-fuel ratio (AFR) to achieve lower fuel consumption. I decided to verify this idea.

Disclaimer: This article is a collection of notes after studying AF (Air-Fuel) and related knowledge. As someone not involved in automotive engineering, some of the content may not be entirely accurate and is for reference only.

I always believe that in the chaotic world of vehicle modifications in China, it makes more sense for both the individual and the vehicle to grow together than blindly spending money on trendy modifications. So, I am recording all the modifications, their effects, and some insights here.

Theoretical Part

For gasoline engines, different AFRs determine different combustion characteristics, as can be seen from the curve below:

Ideal Stoichiometry Curve

Image Source: https://commons.wikimedia.org/wiki/File:Ideal-stoichiometry.svg

However, in general, we often hear about the “golden” AFR of 14.7:1, but as shown in the graph, 14.7 is not in the “Best fuel economy” range.

From the article “Experimental Study on Lean-Burn NOx Aftertreatment System for Gasoline Engines” (link in the appendix), we can find the following passage:

Thesis Excerpt

We can make two preliminary guesses regarding why manufacturers set the AFR to 14.7 instead of 15.4 or higher:

We know that the quantity of nitrogen oxides (NOx) is one of the indicators of emission standards. With the full implementation of China 6B emissions standards in 2023, the NOx limit has been reduced from 60 mg/km to 35 mg/km compared to China 6A.

Let’s look at another graph showing the performance of different AFRs on emissions:

Emissions vs. AFR

Image Source: https://www.researchgate.net/post/Is_there_any_mathematical_model_for_carbon_monoxide_amount_in_terms_of_air_to_fuel_ratio2

I couldn’t find the specific paper where this graph was used.

It can be seen that nitrogen oxides (green line) reach their peak between 14 and 16. This may confirm the earlier guess of “To improve emission performance,” especially considering that modern vehicle ECUs are the result of compromises between fuel consumption, emissions, and calibration for different markets within the same vehicle category.

So, based on the theoretical part above, we can arrive at a preliminary conclusion: if you don’t care about environmental performance (or you’re not an automobile manufacturer), and you’re aiming for better fuel economy, you should adjust the air-fuel ratio (AFR) (more accurately, the closed-loop AFR) to be close to 15.4.

Practical Part

To verify our theory, we can conduct experiments. First, let’s introduce the test vehicle:

Test Vehicle

Since we have Hondata, we can easily modify the closed-loop AFR values of the vehicle. The original settings are as follows:

Original AFR Settings

You can see that the factory calibration is at 14.7.

We will modify these values to 15.4, 15.5, and 16 in the ECU for testing:

Modified AFR Settings

For safety reasons, the “Closed-loop target lambda high load” value was not adjusted because running a lean AFR under high load conditions (such as suddenly applying throttle during stable cruising in a high gear at low RPMs, where load is high but AFR is lean) carries a higher risk of detonation.

The testing method involves using adaptive cruise control (ACC) to maintain a constant speed of 70 km/h and recording fuel consumption data after driving for more than 10 kilometers to obtain relatively accurate fuel consumption figures.

AFR 14.7

Fuel consumption: 4.8 L/100 km

AFR 14.7

AFR 15.4

Fuel consumption: 3.6 L/100 km

AFR 15.4

AFR 15.5

Fuel consumption: 3.9 L/100 km

AFR 15.5

AFR 16

Fuel consumption: 4.1 L/100 km

AFR 16

From the results, which may contain some errors, we can see that increasing the AFR from 14.7 to 15.5 reduces fuel consumption from 4.8 L/100 km to 3.9 L/100 km, aligning with the “Experimental Study on Lean-Burn NOx Aftertreatment System for Gasoline Engines,” which indicates a fuel consumption improvement of 3.1% to 10.1%.

Fuel Consumption Improvement

Summary table:

AFRFuel Consumption (L/100 km)
14.74.8
15.43.6
15.53.9
164.1

Some Additional Points

What Does This Fuel Consumption Data Imply?

In my car, using 98 octane gasoline, and assuming a gasoline price of 9.93 CNY/L in Shanghai at the time of writing, driving at a constant speed on the highway allows for savings of (4.8 - 3.9) * 9.93 = 8.937 CNY per 100 kilometers.

Why don’t manufacturers do this? What other problems might arise from doing so?

Here are my personal thoughts on this:

Power vs. Air-Fuel Ratio

Image source: http://www.mummbrothers.com/SRF_Stuff/Secrets/Driveline/Air_Fuel.htm

As consumers, we can make informed decisions here after understanding the principles and potential side effects. After all, it’s our own cars, right? (Rather than vehicles that can be subject to manufacturer OTA updates and various unusual features after purchase.)

Interesting Findings While Tuning

I noticed that when using the Hondata public version program—meaning

the AFR table in the screenshot above had not been adjusted—the AFCMD (ECU-requested AFR) would constantly fluctuate.

AFR 14.7 Datalog

However, after adjusting it, the AFCMD became much more stable.

AFR 15.5 Datalog

I’m not sure if this is due to additional compensation in the stock ECU or if there’s a bug in the Hondata public program.

By combining a bit of theory with hands-on experience, you might gain a better understanding of your car and internal combustion engine characteristics.

References

  1. Our Talk About Engine Air-Fuel Ratio Is a Serious Matter
  2. Experimental Study on Lean-Burn NOx Aftertreatment System for Gasoline Engines (Chinese)
  3. http://www.mummbrothers.com/SRF_Stuff/Secrets/Driveline/Air_Fuel.htm

#English #Hondata